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    低合金鋼海水腐蝕監測中的雙率數據處理與建模

    陳亮 付冬梅

    陳亮, 付冬梅. 低合金鋼海水腐蝕監測中的雙率數據處理與建模[J]. 工程科學學報, 2022, 44(1): 95-103. doi: 10.13374/j.issn2095-9389.2020.06.17.003
    引用本文: 陳亮, 付冬梅. 低合金鋼海水腐蝕監測中的雙率數據處理與建模[J]. 工程科學學報, 2022, 44(1): 95-103. doi: 10.13374/j.issn2095-9389.2020.06.17.003
    CHEN Liang, FU Dong-mei. Processing and modeling dual-rate sampled data in seawater corrosion monitoring of low alloy steels[J]. Chinese Journal of Engineering, 2022, 44(1): 95-103. doi: 10.13374/j.issn2095-9389.2020.06.17.003
    Citation: CHEN Liang, FU Dong-mei. Processing and modeling dual-rate sampled data in seawater corrosion monitoring of low alloy steels[J]. Chinese Journal of Engineering, 2022, 44(1): 95-103. doi: 10.13374/j.issn2095-9389.2020.06.17.003

    低合金鋼海水腐蝕監測中的雙率數據處理與建模

    doi: 10.13374/j.issn2095-9389.2020.06.17.003
    基金項目: 國家重點研發計劃資助項目(2017YFB0702104)
    詳細信息
      通訊作者:

      E-mail: fdm_ustb@ustb.edu.cn

    • 中圖分類號: TG391.1;TP172.5

    Processing and modeling dual-rate sampled data in seawater corrosion monitoring of low alloy steels

    More Information
    • 摘要: 隨著物聯網技術的發展,前端傳感器的使用使得低合金鋼的海水腐蝕監測成為了現實,從而獲得了大量的腐蝕數據。針對傳統均值法處理雙率腐蝕數據帶來的數據信息損失以及建模精度下降問題,提出了一種基于綜合指標值(CIV)和改進相關向量回歸(IRVR)的雙率腐蝕數據處理和建模算法(CIV-IRVR)。首先,通過構建CIV表征輸入數據的綜合影響并采用天牛須搜索(BAS)算法對其參數進行尋優;然后,建立最優CIV序列與輸出數據間的線性回歸模型將雙率數據轉化為建模用的單率數據,能夠更多地保留原始數據信息;最后,給出了一種BAS算法優化的具有組合核函數的改進相關向量回歸建模方法(IRVR),并建立了針對低合金鋼海水腐蝕雙率數據的CIV-IRVR預測模型。結果表明:相比于均值方法處理雙率腐蝕數據,所提方法將建模樣本數量由196提升到了1834;相比于海水腐蝕建模領域常用的人工神經網絡(ANN)和支持向量回歸(SVR)建模方法,所提模型的平均絕對誤差(MAE)、均方根誤差(RMSE)和決定系數(CD)分別為1.1914 mV、1.5729 mV以及0.9963,在各項指標上均優于對比算法,說明所提模型不僅減少了信息損失還提高了建模精度,對于雙率海水腐蝕數據建模具有一定現實意義。

       

    • 圖  1  試樣海水腐蝕電位

      Figure  1.  Seawater corrosion potential of test samples

      圖  2  海水環境因子監測值

      Figure  2.  Monitoring values of seawater environmental factors

      圖  3  BAS算法流程圖

      Figure  3.  Flowchart of the BAS algorithm

      圖  4  不同模型在測試集上的預測結果及絕對誤差。(a)基于MEAN的三種模型;(b)基于CIV的三種模型;(c)基于MEAN的三種模型的絕對誤差值;(d)基于CIV的三種模型的絕對誤差值

      Figure  4.  Prediction results and absolute errors of different models: (a) three models based on the MEAN method; (b) three models based on the CIV method; (c) absolute errors of the three models based on the MEAN method; (d) absolute errors of the three models based on the CIV method

      表  1  14種低合金鋼的化學元素成分(質量分數)

      Table  1.   Elemental compositions of 14 low alloy steels

      LASElemental compositions/ %
      CSiMnPSNiCrMoCuOthers
      10.15540.09590.31930.02410.00860.01450.041500.0496Al: 0.0205
      20.10.281.420.010.00200000
      30.0720.13881.21860.01240.00340000Al: 0.0394; Ti: 0.0178; Nb: 0.015
      40.170.220.880.0180.0050000Al:0.023
      50.120.330.370.080.042.721.050.240V:0.08
      60.06970.32571.04260.01670.00790.12990.623900.2636Al: 0.0288; Ti: 0.017; Nb: 0.0264
      70.06720.1811.54070.01310.002700.20750.05750Al: 0.0382; Ti: 0.0176; Nb: 0.063
      80.040.31.790.0130.00100.025000
      90.110.291.120.0130.0030.410.460.410.27Al: 0.036; Ti: 0.019; V: 0.03; B: 0.015
      100.060.171.50.0140.0020.40.250.20.26Al: 0.026; Ti: 0.012; Nb: 0.02
      110.0420.180.350.0080.0030000Al: 0.029
      120.0970.261.640.010.0060000.2Ti: 0.017; Nb: 0.048; V: 0.067; B: 0.004
      130.0910.210.40.0130.0160000.04N: 0.028
      140.0640.221.180.0080.0050000.32Ti: 0.014; Nb: 0.035; V: 0.049; N: 0.033
      下載: 導出CSV

      表  2  經CIV方法處理得到的海水腐蝕數據集

      Table  2.   Seawater corrosion dataset obtained via the CIV method

      k16 Inputs 1 Output
      CIVavg(kT2)C/%Si/%Mn/%P/%S/%Ni/% V/%N/%B/%E/mV
      128.10780.15540.09590.31930.02410.00860.0145000 ?710.578
      227.05360.15540.09590.31930.02410.00860.0145000?714.553
      327.28140.15540.09590.31930.02410.00860.0145000?719.096
      427.29690.15540.09590.31930.02410.00860.0145000?720.240
      528.07260.15540.09590.31930.02410.00860.0145000?721.835
      $ \vdots $$ \vdots $$ \vdots $$ \vdots $$ \vdots $$ \vdots $$ \vdots $$ \vdots $$ \vdots $$ \vdots $$ \vdots $$ \vdots $
      18327.721110.06400.22001.18000.00800.005000.04900.03300?658.022
      18337.504110.06400.22001.18000.00800.005000.04900.03300?656.644
      18347.290480.06400.22001.18000.00800.005000.04900.03300?656.657
      下載: 導出CSV

      表  3  不同模型的樣本數量和預測誤差表

      Table  3.   Sample size and prediction errors of different models

      ModelsNN3MAE/mVRMSE/mVCD
      MEAN?ANN196396.07577.35300.9247
      MEAN?SVR196396.47927.61110.9113
      MEAN?IRVR196394.93676.36170.9373
      CIV?ANN18343671.36271.83240.9950
      CIV?SVR18343675.39056.45420.9553
      CIV?IRVR18343671.19141.57290.9963
      下載: 導出CSV
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    • 收稿日期:  2020-06-17
    • 網絡出版日期:  2020-08-10
    • 刊出日期:  2022-01-01

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